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2011 Super Duty, Fuel Efficient Fords

Towing Cat 988 loaders (85,000 lb) with
F350's
Finally better fuel mileage, no diesel engine price increase, all new 6-speed automatic,
standard exhaust brake and telescoping steering wheel, oh my!
You may think this is Ford's first diesel, in a truck in the USA,
you're right. But Ford has diesels around the world. My New Holland
swather in the eighties had a Ford industrial diesel, and Ford
tractors had diesels built in England. Building the diesel engine and new 6-speed
transmission in-house, is part of the answer to holding price down. Most
semi diesel trucks, meeting the new emission standards implemented
in January have gone up thousands of dollars using DEF (urea.) So
far Ford and Dodge have not increased the diesel engine option cost.
Turbo lag is gone,
we've been promised this before, and now smooth acceleration all the
way to redline. Smooth shifting, no turbo lag, no jerk from the new
exhaust brake, less jerk from grade shifting, it's as close to a car
feel as I've ever felt in a heavy duty truck.
Seven percent grades, like we're used to in
Colorado, provided a good test in Arizona towing trailers. Ideal
towing truck with power telescoping and folding mirrors, telescoping
steering wheel and power adjust pedals. Now that you're comfortable,
launching a 24,000 lb triple axle trailer is smooth and quiet. You
won't notice much when it shifts gears unless you're focused on the
dash gauges. The new live all the time PTO (picture right) will let you run a
sprayer, snow plow, dump bed etc. on the go.
New Engines and 6-Speed Automatic:
The big news is fuel mileage. 18 %
improvement for the diesel engine and 15% better mpg for the new
6.2L gas engine over the two engines it replaces. Driving a few
hundred miles in Arizona from 4500 ft to 1500 ft with a 1000 lb payload
onboard, the diesels I drove showed 20 to 23 mpg on the Ford info
center screen. I'll get the 2011 Ford Super Duty trucks later,
longer for review and will test tank to tank for real life fuel
mileage.
The all new 6.7L Power Stroke diesel
is reverse flow with the exhaust manifold in the valley below the
dual compressor wheel turbo and the intake runners going above the
turbo and back into the aluminum heads to flow to the outside of the
heads. Two EGR coolers, two complete cooling systems and pumps
called high temp and low temp cooling system on diesel. The gas
models have just high temp cooling system. Each EGR cooler is cooled
separately which was a trouble spot with previous diesels.
Transmission, steering, intercooler and even engine cooling
circulates thru the new separate radiators. Looking under the hood
exposes the large radiator running up above the grill. Though it
looks like a plumbers nightmare under hood, Ford claims engine
service is simpler with less need to pull the cab for surgery.
The extra power allows higher axle
ratio's similar to what semi truck have done for better fuel
mileage. The engine can even lug down to 900 RPM and have the
transmissions torque converter still locked. Another part of the MPG
equation is the torque converter will lock up sooner and stay locked
up longer in Tow Mode, acting like a manual transmission. With 4 transmission modes, normal, tow, progressive
and
manual, you can let the truck do the work, shift yourself or control
in progressive mode what the highest gear will be. In tow haul mode,
you can downshift by tapping on the brake all the way from 6 to 1 as
the RPM's will allow. The lower torque peak power RPM of 1600 and
double overdrive, letting the diesel engine run slower. Of course
that helps quiet the engine.
The all-new Ford-engineered,
Ford-designed, Ford-built 6.7-liter Power StrokeŽ V-8 turbocharged
diesel engine has torque of 735 ft.-lb. (at 1,600 rpm) and 390
horsepower (at 2,800 rpm) 85 ft.-lb. and 40 horsepower more
than the 6.4L. The new
engine is B20 biodiesel compatible.
The new dual spark plug 6.2-liter V-8 gasoline engine delivers 405
ft.-lb. of torque (at 4,500 rpm) and 385 horsepower (at 5,500 rpm)
on regular gasoline is E85
compatible. These numbers represent an
increase of 40 ft.-lb. of torque and 85
horsepower over the current 5.4-liter
V-8. The 6.2L is overhead cam, large
bore short stroke design. Ninety percent of the 6.2L gas engine
power is
available at 2,000 rpm.

F450 Pickup:
When Ford
introduced the F450 pickup truck in 2008, it was the truck that
could do it all. But fuel mileage was similar to a fire truck. So
Ford replaced the 12 ply 19.5 inch tires with 17 inch 10 ply tires,
went from 10 lug to 8 lug and increased the towing capacity by 200
lbs from 24,200 to 24,400 lbs. The GVWR went down from 14,500 lbs to
13,050 lbs, but the Gross Combined Weight Rating is still 33,000
lbs. The lower curb weight from lighter tires and wheels allowed the
extra trailer capacity. The F450 pickup only comes in 4x4 crew cab
long bed. It comes standard with the new factory gooseneck/5th wheel
prep package and a 4.30 axle ratio. The DRW Ford F350 diesel only
comes with a 3.73 axle ratio. The F250 diesel has a 3.55 standard
ratio with 3.31 ratio option. The top speed on previous F450 pickup
trucks was limited by the tires limit of 85 mph and now for 2011,
the top speed can reach 95.
Towing:
Ford again tops the towing field with
the same trailer brake controller they introduced in 2005 (on the
right side, pay attention Dodge and GM, ever see a semi-truck with
the trailer brake control on the left side?) But this integrated
factory brake controller can be adjusted in the dash display to work
with electric over hydraulic trailer brakes and still will work with
electric trailer brakes. For the extra torque and
horsepower from the 6.7L Power Stroke, Ford added a larger ring and pinion in
it's Sterling rear differentials. DRW (dually) drive trains have
larger U-Joints this model.
New steering gears in all the SD's and geometry on 4x2 trucks. 4x2's
have a new equal length parallel steering linkage for equal wheel
movement. The steering does feel better, less effort needed, which
helps with road trip fatigue. This should help with snow plows and
all the parallel parking we do by the barn.
The lower first transmission gear,
3.97 gives you great trailer launch ability. You won't miss the
lower axle gears we're use to. The new 6R140 automatic transmission can
manually shift all 6 gears. Tow/haul mode holds engine RPMs higher than usual before
upshifting to help keep the truck from getting bogged down when it's
towing, and it automatically downshifts the truck with a tap of the
foot brake, as long as it won't take the engine over the rpm
redline. The out going transmission took more foot pressure to grade
shift down a gear. I drove an F-250
diesel Lariat Crew Cab 4x4 SRW with an 8-foot box and
3.55:1 rear axle. Towing 9,900 pounds up 7% grades isn't much of a challenge for
this configuration, which has a max conventional trailering capacity
of 14,000 pounds and maximum fifth-wheel capacity of 15,700 pounds.
We tested Hill Start Assist and it will hold the truck for a couple
seconds while you go from brake to gas pedal.
Next I took a F450 pickup truck with
4.30 axle ratio up the hill with a triple axle 24,000 lb gooseneck.
Now we're talking, this is what I go through the drive up window at
Starbuck with. Great control coming down the hill with the automatic
exhaust brake in tow mode, grade shifting and locking the highest
gear to 3rd with progressive shift mode. Turning tight corners
produced a shutter from the M80 Dana True Trac differential.
Lastly I took the new 6.2L gas powered
F250 up the hill. Ford uses the same transmission in gas and diesel,
6 gears, with a low 1st gear at 3.97 gets the gas engine going with
a trailer from the start smoothly. Nice spread of gears, same for
diesel, instead of just a double overdrive for improved fuel
mileage, Super Duty with the 6.2L gas engine actually can utilize
all six gears, even direct is spaced more than 1 to 1. SRW only axle ration is the 3.73. Not the ratio we're used to for
towing 10,000 lb trailers. On the grade Ford provided us with 9900
lb. conventional trailer, the 6.2 L howls pulling a trailer near red
line 6000 rpm. Without a trailer, the 6.2L has as nice low torquey throttle sound, but under load, the engine is louder in the
cab than the new diesel engine. The SRW trucks have rear
differentials with E-Lock that you manually engage with the 4x4
switch.
Using the progressive shift option on
the all new 6-speed 6R-140 automatic in tow mode, allows the driver
to manage which gear holds the best RPM for proper torque range on
the short stroke engine. Not easy evaluating a gas engine
right after a diesel. The all new 6.2L gasser feels stronger than
5.4L gas engine it replaces, with some of the performance
improvement credited to the new 6-speed automatic transmissions gear spacing. 6.2L
throttle response is good with a trailer, but you know it's not the
6.8L V-10 gas engine that's still available with DRW cab and chassis
but only with last years 5-speed 5R110 automatic transmission.
Super Duty inherited the
independent trailer braking to control sway from little brother F150
along with electronic stability control for controlling an empty
truck when roads are slick. Side air bags and side curtains are now
standard. Car safety standards have caught up to trucks.
Prep package for the factory 5th wheel goose
combination hitch is $400 for 24000 lb trailer capacity.
Because of the different EPA Dyno testing for trucks over 14,000 lb.
GVWR, cab & chassis F450/550 diesel is
300 horsepower and 660 ft. lbs of torque.
Service:
Back to a 2 quart spin
on oil filter. This is less mess than the cartridge 1 quart filter
Ford has used since 2003. In the pan, transmission filter good
is for 150,000 miles
of severe duty with a special dual media sump screen. The new Diesel
Exhaust Fluid (urea) for the new 2010 lower federal emission
standard Nox rating, is filled next to the diesel cap in the bigger
fuel door. Super Duties hold 5.6 gallons, 6.3 on a Cab & Chassis
model. The 4.2 LCD Productivity screen displays warnings when you
need to add more DEF. Still dual fuel filters on the new diesel with
a water drain on the primary fuel filter inside the drivers side
frame. The engine oil drain plug is unique, no more taking the plug
out or dropping it in the old oil, just insert a ratchet and a 1/4
turn on the plug.
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| Brake controller, now for hydraulic trailer brakes, control
center records facts for different trailers |
Rear seat
locking storage |
...divider
comes out and you can store the rifles |
New factory gooseneck ball and setup for 5th wheel |
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| Trailer plug
inside the bed |
Telescoping
steering wheel, I love it ! |
Big fuel door for diesel and urea,
I mean DEF |
Dodge got away from the round bolt on dually fender, so Ford picked
it up |
Towed 24,000 lb trailers in Arizona

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